The wheel lift-off theory as to the origin of "spikes" in the
inclinometry difference plots.
Justin Greenhalgh, Jan 25 1999
P/001/21/RJSG (1999)
This note has been assembled from a couple of emails, basically to provide
a note for posterity as to how our thoughts were going at the time.
1. Statement of a theory to explain the "spikes" in the inclinometry
data.
The antenna is a very stiff structure, and is nominally supported on
five points (the central pintle bearing and the four rollers). Because
it is so stiff, any variation in the height of the support points, or any
thermal distortions in the structure, will have a large effect on the load
distribution between the five support points. Study of the figures for
stiffness and for thermal distortion show that:
-
the load on each wheel will vary by about +/- 0.6 tonnes as the antenna
goes around the track, based on best available information on track profile.
-
a credible thermal distortion (that induced by a 1 deg differential between
the part of the structure above the observing floor and that below it)
reduces the loads on every wheel by around 0.5 tonnes.
The nominal wheel loads, measured by a strain gauge system of dubious accuracy,
are as follows:
wheel 1, front right : 0.66 tonnes
wheel 2, back right : 2.1 t
wheel 3, back left : 3.3 t
wheel 4, front right : 0.7 t
Allowing for the known track profile and the location at which the loads
were measured, we would expect the load on wheel 1 to decrease to zero
at two points around the track in the absence of any thermal effects.
Furthermore, a prediction of the places where the wheels would lose
load, and the extent to which they would lift off, matches the patterns
seen in the spikes both in location, magnitude, and general form.
The explanation of the "spikes" is that at times the weight of the telescope
is removed from the front wheels by unevenness in the track, the effect
being exacerbated intermittently by thermal distortions in the structure
of the main frame. When the weight comes off a wheel, the relevant corner
of the antenna no longer follows the track profile and so a change in measured
profile results. The number of spikes and their size depends upon the magnitude
of the thermal effects and the current height of the central bearing relative
to the track. The overall pattern and relative size of the spikes is given
by the track profile.When the weight comes off a wheel, the wheel itself
remains in contact with the track and a gap opens up between the flanged
bearing (item 13, OR180051) and its mating part (?Bearing housing yoke,
item 3 OR180051). The weight of the roller, motor, and yoke is sufficient
to keep the roller in contact with the track and prevent it from spinning.
The "asymmetry" would appear whenever the wheel loads were light, because
the inclinometry would be dominated by rear-wheel effects which do not
repeat at 180 degrees.
2. Possible tests of the theory were:
-
Study existing data to look for a correlation between spike size and "delta
T". The theory predicts a relationship of the form:
S = (dTc - dTn) - W
Where
dTc = delta T when central bearing was adjusted
dTn = delta T now
W = weight offset introduced by central bearing adjustment (or by adding
weights)
S = spike height
So we expect to see a set of straight lines of S vs dTn, a different
one for each central bearing adjustment.
-
induce spikes by heating the basement, or by heating one suitable bar -
would need FE to decide which one.
-
put weights on and observe that present spike-free state continues for
a long time. (How long?)
-
start to observe wheel weight (once the strain gauges are wired up) and
note daily variations and correlation with spike height over time.
3. Possible solutions to the problem were identified as follows:
-
Add weight at the front of the telescope
-
Move existing weight around (though no-one could think of any candidates)
-
Remove the two front wheels, or at least lift them off the track (we were
brainstorming for a while)
-
Add springs to the front wheels to keep them in contact with the track
-
Control the temperature in the basement to match upstairs
-
Measure the temperature difference and predict when wheel contact will
be lost; modify track model in real time to suit.
-
Measure load on front wheels directly and modify track model when wheel
lifts off.
-
Measure load on front wheels, use strategically placed heater on structure
to control the load.
General agreement was that the first solution was the most appealing
although we should revisit if it turns out to be harder than we thought.
4. Analysis of the "Assumptions, Observation, etc" paper in terms
of this theory.
-
Assumption number 3, the one about the way the antenna interacts with the
track remaining constant, is the one that falls and this theory provides
an explanation. Note that although the work I did shows that the two A-frames
bend and interact a lot, it does not invalidate assumption number 1 (about
two rigid independent A frames) provided the wheels stay on the track.
-
Observations 1 to 4 fit the theory.
-
5 (CW different to CCW) is not explained at all.
-
6 is a paradox: pointing is perceived as getting worse and yet attempts
to document the trend (IMC's recent work on SCUBA and A2 pointing) have
failed. The current theory would not explain any worsening trend unless
there were a worsening thermal environment *OR* we can show a relationship
with the central bearing adjustments.
-
7,8,9, and 10 fit
-
11 (SY differs from LY) is not covered by this theory - but I have found
that the SY-LY term is fitted quite well by a suitable sum of track profiles
as seen by each wheel, and I hope to verify that the manner in which this
happens is consistent with the FE analysis of flexure along the beams.
-
12 and 13 fit (inclinometers are OK)
-
14 (spikes getting worse) is not explained by this theory alone - unless
we know of something about the thermal environment that is getting worse
*OR* we can show a relationship with the central bearing adjustments.
-
The time histories we have seen are plausibly explained with important
caveats. Broadly, I would expect to see big variations in the spikes if
the central bearing had a lot of load (rollers lightly loaded), but the
spikes should pretty much go away if the rollers were heavily loaded.