JAC Safety Manual - Chapter 10: MK Safety Policies-JCMT &
UKIRT
CHAPTER 10:
MAUNA KEA SAFETY
POLICIES:
JCMT AND UKIRT
A. Policies
Most policies and procedures applicable to all MK sites are given
in Chapter
9. This chapter sets out policies and procedures specific to JCMT
and
UKIRT.
B. Responsibilities
1. Telescope System Specialist (TSS) and Work Leaders (WL)
The sections below place particular responsibilities
on the
TSS/WL for safety of visitors and observers, and for co-ordinating the
activity of staff during the day at JCMT and UKIRT.
2. Staff
Staff shall be aware of the procedures below that affect
them,
and
in particular of the locations of the emergency stop buttons
3. Supervisors
Supervisors need to ensure that their staff are aware of, and
follow,
the procedures below.
C. Summit Facility Safety
1. Operator safety certification
No person shall serve as TSS at a JAC summit facility
without
a current operator safety certification. Certification is granted
upon successful completion of practical, written, and oral testing
covering
all relevant aspects of facility and TSS safety policies, procedures,
and
practices. The Chief Engineer and Safety Advisor jointly design,
administer, and score the tests.
Certification is valid for a period of 24 months. It is
contingent
upon successful completion of all required training during the period
of
certification and upon the holder’s administration of all JAC safety
polices
and procedures in good faith.
Restricted certification will be granted to those persons
whose
duties
do not include the supervision of daywork at the summit. A person
holding only a restricted certification may not act as a TSS at any
time
other than normal observing/normal weather conditions.
Certification is immediately invalid upon expiration of
required
training.
Training shall expire under this rule on a “calendar month”
basis.
As an example, a course required yearly passed on July 4, 2017 would
expire
at midnight July 31, 2018.
2. Rules for operation and performance of work
at
summit facilities without a TSS
These rules and procedures apply when the TSS is not on duty
and has changed over the responsibility to the WL:
- The 14 hour rule must be followed. Note
that the rule
applies to
time above HP and not time at the summit. Thus the practical
limit
for time at the summit is 13 hours.
- A JAC summit facility may not be manned under
any circumstances
unless
a JAC staff member currently certified in first aid is present.
This
rule, however inconvenient it may be for observatory operations, is not
negotiable as it is a requirement of both US Federal and Hawaii State
Law.
Reference Hawaii Administrative Rules paragraph 12-62-3, Hawaii State
OSHA
Chapter 62.1, and Federal OSHA 1910.151.
- There must be a single person, the WL,
in charge of work
coordination and
facility safety at any time a summit facility is manned. The
identity
of the WL must be clear to all persons present in the facility.
- The doors or doors and roof at JCMT may
not be opened under
adverse weather
conditions unless a person trained in the emergency closure procedures
is present at JCMT. Adverse weather conditions procedures as
declared
by the Site Safety Advisor (SSA), are those which may reasonably
require
either closure of the roof and doors to protect the facility or may
reasonably
require an evacuation of the facility. The SSA , with the consent
of the Chief Engineer, shall determine when adverse weather conditions
are in effect.
- A JAC summit
facility may not be
left
unattended
with the doors, doors and roof, or dome shutters open. An
exception
to this rule is where there is an unarguable clear and immediate danger
to the life safety of personnel. An obvious example would be if
only
two persons were present in the facility and one suffered a heart
attack.
It is also permissible in suitable weather to leave the facility
unattended
while personnel go to the lunch hut.
-
The following procedures are
intended to meet
the above
requirements
with
minimum disruption of normal operations.
- The WL is the person designated as
responsible for coordinating
the
safety
and operation of summit facilities.
- The WL will coordinate work at the
facility, be responsible
for
ensuring
that JAC safety procedures are followed, and have full authority to
close
and if necessary evacuate the telescope.
- The WL need not be the staff member
trained in first
aid.
However,
the WL is responsible for ensuring that such a staff member is present
in the facility at all times. If a first aid certified staff
member
is not available the WL is required to close the telescope.
- A WL will be assigned for each facility
with
scheduled work during the engineering scheduling meetings on
Friday.
The WL for each day will be shown on the daywork schedule.
- The WL may change during the day due
to
the normal
needs of summit work. If this occurs an announcement shall be
made
on the facility paging system identifying the new WL. It is
expected
that the WL will have a face to face meeting with
the new WL to discuss on-going activities and safety concerns.
- The qualifications required of the WL
will depend upon the
nature of the
work to be performed. It is expected that staff will use
reasonable
judgement in selecting a new WL when a change is required. Any
questions
concerning the qualifications required of a WL shall be referred to the
Chief Engineer or Site Safety Advisor. The decision of the Chief
Engineer concerning the required qualifications shall be final.
- Under normal weather conditions the dome shutters or
doors
and
roof may
be opened by any person who has received the appropriate training to
operate them.
- The JCMT Head of Operations is
responsible for
determining the qualifications
required for operating the telescope at JCMT. The Associate
Director UKIRT is
responsible for determining the qualifications required for operating
the
telescope at UKIRT. “Operating the telescope” means, in this
context,
any observatory function requiring run up of the telescope control
system.
This rule is not meant to preclude manual operation of the telescope or
carousel in support of normal engineering and maintenance activities.
3. Guidelines for coordination of summit
daywork
DEFINITION
The WL, when assigned, is unambiguously in charge of the
facility.
In the JAC system there will never be more than one WL/TSS in a
facility
other than during a change of responsibility (i.e. shift change).
PURPOSE
The purpose of this guidance is to promote
communication
between
the TSS/WL and staff or visitors performing work at the summit
facilities.
It is intended that this be a cooperative process that assists in
assuring
that the work of the observatory is done safely and with the knowledge
of the TSS/WL. JAC management has the ultimate responsibility for
safety at the JAC. Supervisors and employees also have a role to
play as set out in this Safety manual. As far as
the summit facilities are concerned, the TSS/WL has been
designated
for ensuring, as far as is reasonably possible, the safety of all
persons
within it, as well as responsible for coordinating the safety of the
facility.
All employees working at the summit (at the JCMT or UKIRT) are required
to follow all safety rules/procedures applicable to that facility for
the
job they are performing. Any violation or non-compliance of
applicable
safety rules will be reported by the TSS/WL to the JAC Site Safety
Advisor
and employee’s supervisor/line management for appropriate action.
They have the authority acting in this capacity to forbid work that can
not be done safely, can not be completed within the established safety
policy, or for which people are not properly certified or trained.
WORK PROCEDURES
- Immediately upon arrival at a summit
facility, all persons are
required
to communicate with the TSS/WL concerning the nature of all intended
work.
The TSS/WL is responsible for determining that the various working
groups
do not conflict. It is the primary responsibility of supervisors to
ensure
that employees are aware of all applicable safety procedures for the
work
that has been assigned. However, the TSS/WL may at any time check
whether
staff has had the appropriate training or are aware of applicable
safety
procedures.
- Upon completion of the initial
briefing, the TSS/WL
and
each person
working in the facility must initial a printed copy of the daywork
schedule
in the space adjacent to each task they are to perform. The
daywork
form is to be kept as a permanent record in the daywork record book
provided for this purpose.
- After completion of the initial
briefing and initialing the
daywork form,
the following may be agreed upon:
- The TSS/WL may ask an individual working
with others in the
same
workspace
if he/she could look after the safety in that area.
- If the individual accepts that
responsibility, it will not be
necessary
for the TSS/WL to check on the safety of that workspace.
- However, the TSS/WL may check on that
workspace if he/she
chooses and
has
the authority to stop any unsafe practices.
- It is anticipated that changes in scheduled
work may not be
immediately
reflected on the computerized daywork schedule. In this event,
the
new task shall be written on the daywork form or upon a blank sheet
and
initialed as above. If a blank sheet is used, it should clearly
indicate
the date, the nature of the work, the name of the TSS/WL, and the names
of all workers.
-
In no circumstance shall work be
performed prior to it
being
discussed
and approved via the above procedure. This procedure applies
regardless
of the nature of the work to be performed. Visiting observers are
not required to follow this procedure provided their activities are
limited
to normal observing.
- If on arrival, and prior to
communicating with the TSS/WL, a person encounters any hazardous
situation, the person shall remove themselves to a safe location where
he/she can contact the TSS/WL to receive instructions specific to that
hazard. If the person identifies a hazardous situation, at any time,
that is not appropriately signed, they shall immediately inform the
TSS/WL so that appropriate action can be taken. Warning signs in use at
JCMT and UKIRT are defined in Addendum 13 of
the Safety Manual.
REMOTE EQUIPMENT OPERATION
SAFETY
PROCEDURES
The following procedure is being implemented to minimize the
risk
of
injury to staff or damage to equipment when observatory systems are
remotely
operated. It is applicable to the remote operation of any UKIRT or JCMT
system or software, which operates or has the potential to operate a
mechanical
system. Remote operations are approved and coordinated by the Work
Leader (WL), or in their absence the Remote Ops Work Leader (RWL). The
WL is the person of authority but will coordinate with the RWL, e.g.
the WL notifies the RWL of their arrival and departure. The RWL's main
prupose is to approve and coordinate remote equipment operations when
the appointed WL is not at the telescope facility, e.g. in route from
Hilo or HP.
Procedures:
-
Check the daywork schedule and identify the
Work Leader (WL).
-
Call the summit facility at which you want to operate the
system.
-
Obtain the WL's permission to remotely operate the
system. The WL may need to consult other daywork staff before granting
permission.
-
If nobody answers the phone at the facility, contact the
RWL.
-
Obtain the RWL's permission to remotely operate the
system. The RWL may need to contact/consult the WL before
granting permission.
-
If the RWL grants permission to operate a
system, he/she shall send out an email as follows:
- Subject: <telescope> Daywork
Notice: <work to be done>
- To:
<telescope>_ops, <the person who maintains the daywork
list, normally m.dougherty>
- Contents: whatever is necessary to
clarify the daywork to be done and that this was authorized by the RWL
-
Upon arrival to the telescope the WL shall contact the
telescope RWL to see if any remote equipment operations were
granted. The WL shall write the RWL approved remote system work
into the daywork log along with any other remote system work granted by
himself.
-
If there is a WL (and RWL) identified and neither can be
contacted then the system cannot be operated.
- If there is no WL or RWL identified (e.g. on weekends or
holidays) systems may be operated remotely after verifying by phone
that there is nobody at the telescope and sending out a daywork notice
by email.
D. JCMT Safety
1. Responsibility for safety of personnel at the JCMT
- The TSS has the role of co-ordinating all
activity at the JCMT,
especially
with regard to safety. See further information in section
C3 of this chapter.
- The TSS is responsible for the safety of
all visiting and
support
astronomers;
during the night time this will typically mean that the TSS is
responsible
for the safety of everyone at the JCMT.
- No visitor (other than observers) shall
be allowed to work
in a
JAC summit
facility without an officially assigned staff member who is responsible
for his or her safety and training. The responsible staff member
for each such person shall be listed on the engineering daywork
schedule.
See further information in Chapter 9
section
G2c.
- Work rules when a TSS is not present are
covered in section
C2 of this chapter.
2. Policy for Unattended Observing at the JCMT
Unattended observing at the JCMT, i.e. without any person
present in
the facility, is allowed for a period not exceeding 1 hour e.g. to
transport
non-driving observers to/from HP, under the following conditions:
- Explicit permission has been obtained from
the JCMT
Head of Operations
prior to leaving the facility.
- Current and forecasted conditions until noon
the next day are:
- humidity < 65%
- wind-speed < 25 mph sustained
- no cloud cover, with the exception of thin,
high cirrus
- no precipitation or fog.
- No significant change of the weather pattern
in the forecast
for the
next
16 hours.
- All doors to facility have been checked to be
securely locked.
3. Ice and Snow
Condition
- Procedures
There are a number of actions to be conducted on
arrival at
the JCMT following a snow storm:
- The lower exterior of the Carousel, i.e. the
section adjacent to
the
concrete
foundations shall be examined from a distance (see
section D15 of this chapter below) for any
drifting of snow and/or
accumulations of ice which might impede rotation or opening of the
doors;
this examination must be conducted by no less than two people.
- The basement area and lower sections of
the interior of the
Carousel shall
be examined to determine if there are accumulations of snow/ice
(these
accumulations might have melted and thereby present a water hazard!)
which
might impede door opening.
- The roof shall be inspected from both
'Penthouses', to
establish
the amount
of snow/ice which has accumulated in this region. Particular attention
shall be paid to the limit switches which are situated at the end of
the
support gantry.
Note: It is recognized that some of these investigative actions would
be extremely difficult and hazardous to effect by the observing team if
the team arrived at the telescope after nightfall. Therefore, on
such an occasion, the team shall exercise caution, maintain a dialogue
with staff members in Hilo and be prepared to postpone the various
investigations
until daylight. Any decision to postpone the listed examination process
would have the full support of management.
4. Procedures if a Storm Threatens
(This
section now covered under Chapter 9C3)
5. Procedures
for High
Winds
- The telescope roof and doors shall be closed
when the sustained
wind
speed
is 40 mph or greater. They shall also be closed if peak gusts of
50 mph or greater occur regardless of the sustained wind speed.
- The TSS/WL shall
evacuate the
telescope
if the
wind reaches 60 mph, unless there are compelling reasons not to do so.
The situation shall then be monitored from HP.
- In either case, the TSS/WL shall exercise
their judgement
as to
interpretation
of weather station data and as to the precise time at which to abandon,
taking into account other factors such as precipitation, wind
direction,
weather forecasts and the level of experience of drivers.
6. Snow Clearing
Because of the JCMT's flat roof and apron areas, it is
often
necessary in the winter to clear snow in order to allow the roof and
doors
to be opened. This is potentially very hazardous and close attention
must
be paid to the procedures in section 7 below on access to the carousel
roof, catwalk, and apron. When a snow crew is called for, the crew must
include a designated snow-crew leader chosen from the list in Addendum
1. The snow-crew leader must confer with the TSS/WL on arrival at
the
telescope (or at HP, if the summit road is closed), in order to be
fully
briefed on conditions, before making a decision as to the safety or
otherwise
of access to the roof and apron. The snow-crew leader must work closely
with the TSS/WL so as to be aware of any changes in conditions, and so
that the TSS/WL knows what the snow-crew is doing. If any doubt exists
about the decision to go onto the roof or the apron, then the primary
concern
must be to err on the side of safety. When clearing snow our policy is
to clear in the following sequence:
- Roof panels, catwalk sides and rails
- Roof side areas around penthouse,
catwalk middle portion,
gantry (it is
important to clear the areas around the penthouses otherwise snow will
subsequently blow into the building; the side parts of the catwalk must
be clear to allow access to the limit switches)
- Apron (though work shall not start on
the apron
until the ice
fall hazard from the gantry has been minimized)
Follow the lockout procedures in Chapter
13 Appendix 3 for access to the roof and door areas. Normally the
snow-crew
leader will be responsible for this and will implement a group lockout.
7. Access to Carousel
Roof,
Catwalk, and Apron
- Introduction
- The following guidelines are intended to help
make a decision
about
safe
access to the areas referred to, and will apply under the conditions
specified
in the absence of any other factors. If other factors, such as unusual
weather conditions or localised variations in wind speed due to wind
shadowing
effects apply, then a judgement will need to be made.
- Visitors are not allowed above the
control room level
unless
they have
the explicit agreement of the TSS/WL and they are accompanied by a
member
of staff.Visitors are not allowed beyond the gates on the apron for any
reason.
- Access
to JCMT roof:
- No one may ever go onto the roof alone.
Additionally,
whenever
staff are on the roof, someone must be designated to monitor the
weather
for changes in conditions. Access to the roof outside daylight hours is
prohibited. Before anyone goes onto the roof, the power must be locked
out in accordance with the procedures in Chapter
13.
- When the roof is free from ice or snow,
and the wind is
below
50 mph, staff
may go onto the roof , but fall protection (full body harness and
adjustable
lifeline attached to roof panels) must be used. Access to the centre
panel
without fall protection is permissible at the discretion
of staff concerned.
- In dry, clear conditions when the
wind speed exceeds 50
mph,
access
to the roof is prohibited.
- If there is ice or snow present, access
is allowed in wind
speeds up to
40 mph, fall protection must be used (full body harness and adjustable
lifeline
attached to roof panels). Access to the centre panel without fall
protection is permissible at the discretion of staff concerned.
- If Ice or
snow is present and
the
wind speed
exceeds 40 mph, access is not allowed.
|
Summary
table for access to
the roof
|
| Ice/Snow |
Wind |
Access |
| No |
<50 |
Use fall protection - centre panel
without
fall protection
at staff's discretion |
| No |
>50 |
Prohibited |
| Yes |
<40 |
Use fall protection- centre panel without
fall protection
at staff's
discretion |
| Yes |
>40 |
Prohibited |
- Access
to the JCMT
catwalk:
- Before accessing the JCMT catwalk, a wind
speed assessment must
be made of the wind speed, the presence of ice or snow on
the apron, and
the
presence of ice on the gantry and roof above the apron.
- In dry, clear conditions, staff may
access the catwalk in
wind
speeds up
to 30 mph. If the work involves anything other than walking on the
tread
plate (for a routine inspection) OR if the wind speed exceeds 30 mph,
fall protection must
be used (full body harness and energy-absorbing lanyards).
- In dry, clear conditions when the
wind speed exceeds 50
mph,
access
to the catwalk is prohibited.
- If ice or snow is present, staff may
access the catwalk
in
wind speeds
up to 30 mph. If the work involves anything other than walking on the
tread
plate or if the wind speeds exceeds 30 mph, fall protection must be
used (full
body harness and energy-absorbing lanyards).
- If any ice or snow are present and
the wind speed
exceeds 40
mph, access
to the catwalk is prohibited.
- Access to the catwalk after dark is
prohibited except that
the
TSS/WL may
go onto the catwalk in order to check for icing of the roof limit
switches.
|
Summary
table for access to
the catwalk
|
| Ice/Snow |
Wind |
Access |
| No |
<30 |
OK on walking surfaces,
otherwise use fall
protection |
| No |
30-50 |
Use fall protection |
| No |
>50 |
Prohibited |
| Yes |
<30 |
OK on walking surfaces,
otherwise use fall
protection |
| Yes |
30-40 |
Use fall protection |
| Yes |
>40 |
Prohibited |
- Access
to the JCMT
apron:
- Before any access is made to the JCMT apron
area, an assessment
must be
made of the wind speed, the presence of ice or snow on the apron, and
the
presence of ice on the gantry and roof above the apron.
- If there is any overhead icing, hard
hats must be worn
for
all access
to the apron. If there is significant overhead ice then access to the
apron
is prohibited. Within this constraint, access is allowed under the
following
conditions:
- Access to the area outside the door and
inside the gates is
permitted
provided
the wind is below 50 mph. If there is significant icing on the walking
surface, the wind speed limit is reduced to 40 mph.
- Access beyond the gates is allowed in
clear conditions if
the
walking surface
is free from ice and snow in wind speeds up to 50 mph, fall
protection must be used
(full body harness and a 3-foot fall restraint lanyard connected to the
apron fall restraint cable).
- In dry, clear conditions when wind
speed exceeds 50 mph,
access to the
apron beyond the gates is prohibited.
- If any ice or snow is present, access
is allowed beyond the
gates in wind
speeds up to 40 mph, but fall protection (full body harness and 3-foot
fall restraint lanyard connected to the apron fall restraint cable)
must
be used. In particular, when clearing snow, it will be necessary to
work
in such a way that staff are always treading on a cleared
surface.
Given the narrowness of the apron, this will limit the number of staff
who can be working at once, and may mean that only one person can be
actively
work at the end of the path.
- If any ice or snow is present and
the wind speed exceeds
40 mph, access
to the apron beyond the gates is prohibited.
- Summary
table for access to the
apron
- - if
no
significant overhead
icing is
present
- 1 - Gated
area
|
| Ice/Snow |
Wind |
Access |
| No |
<50 |
OK |
| No |
>50 |
Prohibited |
| Yes |
<40 |
OK |
| Yes |
>40 |
Prohibited |
|
2 - Outside gated area
|
| No |
<50 |
Only with great caution and
fall protection |
| No |
>50 |
Prohibited |
| Yes |
<40 |
Only with great caution and
fall protection.
Work in
such a way as to walk only on cleared area |
| Yes |
> 40 |
Prohibited |
8. Use of fall
protection
for
access to the roof, catwalk and apron
- Under the circumstances given above, safe
access to the roof,
catwalk,
or apron will require the use of fall protection.
- Always personally inspect the safety
equipment before
use.
- A clear distinction must be made between
fall protection
devices
- FALL ARRESTORS, which are designed to limit
the impact on your
body if
you fall, and
- FALL RESTRAINT DEVICES, which are designed to
stop you from
falling at
all.
- Fall arrestors shall have an energy-absorbing
capability, fall
restraint
devices need not.
- Equipment provided is:
-
Full body harnesses. Those staff members
that
use harnesses
frequently
are provided with their own personal harnesses. Other staff shall use
the general-use harnesses only if they are trained to do so.
-
Energy-absorbing lanyards. These come
in two lengths, 4'
and
6', and shall
be used on the catwalk or antenna backing structure.
-
Tie-off straps and carabiners. Used to
connect to anchorage
points.
-
Adjustable lifeline (Safe-T-Strap
Travel Restraint System).
These come
in two lengths 50' (for the upper roof panels) and 35' (for the lower
roof
panels).
-
Fall restraint lanyards. The 3-foot lanyards shall be
used
on the carousel apron.
- When working on the roof and when fall
protection is called for,
full
body
harnesses must be worn and attached to the upper and lower roof panels
with an adjustable lifeline. It may not be necessary to wear them on
the centre roof panel, but this is left to the discretion of the staff
concerned.
On the upper and lower carousel roof panels use the adjustable
lifelines
and set them to prevent you from coming near the edge of the roof. This
will differ depending on your location on the roof panels. Connect the
lifelines to your full body harness D-rings. The side D rings may be
used
for fall restraint - but note that for fall arrest the back D ring
must
be used. You may fasten up to two people to each eyebolt by using a
carabiner.
On the upper panel, use the 50-foot lanyards set so as to
prevent
any
possibility of falling off. Normally, only the centre eyebolt shall be
used so that an arc of movement large enough to be useful will not
allow
a fall. Note that, as an alternate, the 35 foot lanyards at full
extension used on the centre eyebolt will prevent falls but may
not
allow
access to the very edge of the roof.
- When working on the catwalk and fall protection
is called for, it
shall
be of the fall arrestor type (energy-absorbing) and must be rigged such
that the potential free fall is never greater than 6 feet. Do not work
above your anchorage level since an increased free fall distance will
result.
Anchor to a strong part of the structure, not to the handrails. A full
harness must be worn, with the fall arrestor properly attached to the
back
D ring.
-
When working on the apron, beyond the gates, staff must
wear full
body
harness with 3-foot restraint lanyard attached to the apron
fall-restraint
cable. The maximum number of staff allowed per section of apron
fall-restraint
cable is two.
- When
a fall
occurs, any number of
factors can create challenges to the effective rescue of the
victim.Weather conditions, physical obstacles, and the condition of the
victim can consume time and create hindrances for rescue
personnel. OSHA recommends the following general
practices/considerations:
-
Rescue suspended worker as quickly as
possible.
-
Be aware of the potentially life
threatening
risks of
orthostatic intolerance and suspension trauma.
-
Be aware of signs and symptoms of
orthostatic
intolerance.
-
Be aware that suspended workers who are
unconscious or have
head injuries are particularly at risk for orthostatic intolerance.
-
Be aware of the factors that can
increase the
risk of
suspension trauma.
-
Be aware that some authorities advise
against
moving the
rescued worker to a horizontal position too quickly.
For more information on
orthostatic intolerance and rescue, go to:
www.osha.gov/dts/shib/shib032404.html
9. Post Earthquake
Check
List
Earthquake response should follow the instructions in Chapter 2, Section E in the first
instance. Once it has been deemed safe and the Site Safety
Advisor has authorised recovery, the following checklist shall be
completed before starting operations:
- If
earthquake is felt, hit the emergency stop
-
Visual Check of Carousel
- General:
- If there is sign of any damage to the
carousel immediately
contact the
Site Safety Advisor or the Designated Official. Such damage will only
arise
from a very large earthquake. It may be the only sign of much wider
damage
to the structure and under no circumstances should antenna or the
carousel
be moved.
- Call UKIRT to request status of damage to
their shear pins.
- Basement
- Check the carousel track for obstructions
e.g. any debris
fallen on
track.
- Check all cable runs to ensure that no
cables have come loose
and could
snag the basement structures.
- Check all offices and workshops for damaged
or disturbed
equipment.
Such
items could become fire or other safety hazards if not identified.
- Check all water systems for leaks.
- Roof
- Check the roof track for foreign objects.
- If the weather is clear, check around the
gantry. In
particular ensure
that the emergency roof closure cable is not snagged on the roof.
- The roof shall be visually inspected for
any signs of damage
or
misalignment.
If for any reason the roof does not appear in sound condition contact
the
Site Safety Advisor or the Designated Official.
- At the membrane platform check that the
crane is in the
parked
position.
Immediately to the left of the access to the stairwell is a signal
light
that gives the status of crane.
- Doors
- Check that the tracks are clear of any
debris.
- Ensure that the emergency closure cables
are well clear of
the doors.
- The doors shall be visually inspected for
any signs of
damage or
misalignment.
If for any reason the doors do not appear in sound condition contact
the
Site Safety Advisor or the Designated Official.
- Carousel Observing Floor
- Check for any damaged or disturbed
equipment.
- Check the CEC PLC
for any
problems with the
carousel control. Reset any emergency stops, the starlift or crane as
required.
- If necessary repower the carousel.
- Check cryogen dewars and lines for damage.
- Visual Check of
Antenna
If there is sign of damage to the antenna immediately contact
the Site Safety Advisor or the Designated Official. Such damage will
only
arise from a very large earthquake. It may be the only sign of much
wider
damage to the structure and under no circumstances shall the antenna
or
carousel be moved.
- Check both Nasmyth platforms for damaged or
disturbed
equipment.
- Check the Receiver Cabin for damaged or
disturbed equipment.
- Check the AEC PLC
for any
potential
problems.
Reset emergency stops, drives, and overspeed as necessary.
- Check the Closed Cycle Cooler coolant lines for leaks.
- If necessary restart the system.
10. Access to the Receiver Cabin &
Antenna
Backing
Structure
See also Chapter
13
Appendix
3 for lock-out procedures
- For access to the cabin backing structure or
electronics racks,
see the
lockout/tagout procedures in Chapter
13 Appendix 3.
- If you are in the receiver cabin when
someone starts
driving the
antenna,
hit the emergency stop button which is located on your left hand side
as
you enter the receiver cabin. Make sure you know where this emergency
stop
button is as you enter the receiver cabin.
- No visitors are allowed to enter the
receiver cabin alone
unless
they have
been shown the location of the emergency stop button.
- When climbing on the backing structure if
a fall of more
than 6
feet is
possible you must use an energy-absorbing lanyard and a full body
harness.
Position the anchorage point and select a lanyard so that the maximum
fall
is 6 feet and secure it to a solid part of the structure. Fasten the
lanyard
to the back D-ring of the harness.
11. Rotating Antenna and/or Carousel
- During daywork, before the antenna and/or
carousel is rotated,
the
TSS/WL
must be informed (see also Chapter
13 Appendix 3). An announcement must be made over the loudspeaker
system,
and the alarm must be sounded three times. In addition, before driving
in elevation, the receiver cabin must be checked to ensure that no
loose
equipment has been left in the cabin and to ensure no personnel are
present
in the cabin. If the antenna/carousel is being intermittently rotated
during
the daytime, all staff in the building must be informed by the
observing
staff.
- Before night observing the basement and
antenna well area
shall
be checked
for obstructions before rotating the carousel or tipping the antenna.
12. Operating Main Doors and/or Roof
Shutters
During daywork, if the main doors or roof shutters are opened
the
TSS/WL must be informed (See also Chapter
13 Appendix 3). An announcement must be made over the loudspeaker
system,
and the alarm must be sounded three times.
13. Emergency Stop
Buttons:
Carousel Azimuth Drive, and Antenna Drive
- There are 21 emergency stop buttons for the
Carousel Azimuth
Drive and
Antenna Drive
- 1 in the Control Room
- 1 near CEC PLC (next to control room entrance)
- 3 on the Control Room level near columns (1
each located: near
the
Starlift
UPS batteries, near the Carousel Electrical Mains Switch-gear Unit,
Computer
Room)
- 2 at the pneumatic platforms at roof shutter
level (1 each side
of the
building )
- 2 near the main doors (1 each side of the
building)
- 1 at the bottom of the spiral staircase
- 3 x 1 at each of the carousel bogies which
contains a drive
unit
- 2 carousel kick switches at the foot of the
carousel stairs.
The green
light on the stairs next to the light switch will go out when either
switch
has been activated
- 2 in the central plinth area in the carousel
basement.
- 4 on the antenna (1 each located: at the
Antenna Engineering
Console,
in
the Cassegrain Receiver Cabin, on the Mezzanine Platform right and left
hand sides)
- There is also an emergency stop button at the
Carousel Control
Unit for
only the Carousel Azimuth Drive.
- If any of the emergency stop buttons are
pressed, they must
be
reset by
twisting and pulling the knob back out. The carousel kick switches are
reset through clearly marked panels located at either side of the
switch.
- JAC staff who work at the JCMT shall know
where each of
these
emergency
stop buttons is located.
- All emergency push buttons are auto lock,
and require
manual
release after
operation.
NOTE: The emergency button located near the main exit
doors is
a facility electrical shutdown button and shall only be operated if
the
building is being abandoned, for example in case of fire.
14. Emergency Stop Buttons: Roof Shutters
and Main
Doors
- There are 9 emergency stop buttons, which in
addition to
stopping the
Carousel Azimuth Drive and Antenna Drive, also stop the carousel roof
shutters and main doors. They are located in the following places:
- 1 near CEC PLC (next to control room entrance)
- 1 in the Control Room
- 3 on the Control Room level near columns (1
each located: near
the
Starlift
UPS batteries, near the Carousel Electrical Mains Switch-gear Unit,
Computer
Room)
- 2 at the pneumatic platforms at roof shutter
level (1 each side
of the
building)
- 2 near the main doors (1 each side of the
building)
- There is also an emergency stop button at the
Roof and Door
Control Box for only the carousel roof shutters and main doors.
- JAC staff who work at the JCMT shall know
where each of
these
emergency
stop buttons is located.
- All emergency push buttons are auto lock,
and require
manual
release after
operation.
15. Ice Falling
from Building
- During icy periods no one is allowed to enter
the JCMT ice fall
area
and
the carousel apron.
- Deliveries must be done using the main
entrance door and
water
deliveries
cancelled until there is no ice fall danger.
- To avoid ice and snow from falling onto
parked vehicles and
people, ensure
that the roof shutter support framework is not over the main entrance
way.
- Access to the ice fall area can only be
obtained with the
permission of
the TSS/WL. Before allowing entry the person-in-charge must make sure
that
no ice fall danger is present.
- Staff should warn visitors/tourists that
wander too close
to the
building
about the ice fall danger.
16. Known Fire
Hazards at
JCMT
The membrane is manufactured from a form of
polytetrafluoroethylene
(PTFE) which when heated to above 250o Celsius (480o Fahrenheit)
can give rise to irritating and possibly toxic fumes. Further details
are
given below.
Smoking is banned at all times on the membrane platform, and
also in
the membrane well. All other forms of heat and/or combustion i.e.
welding
and butting torches, and kerosene heaters shall not be used near the
membrane
unless absolutely necessary and then only with caution (2 personnel
present).
In the event of a fire which could cause the membrane to heat up to
above
250o Celsius (480o Fahrenheit), the entire
building shall be evacuated.
There is insulation in the walls of the receiver cabin which
may
have
properties similar to insulation that has been involved in summit fires
at other facilities. Staff undertaking any work which involves sources
of heat in this area shall first perform a risk assessment taking
particular
care over the possibility of fire in the insulation.
17. Stand-by Power Supply (SPS)
The SPS battery packs near the starlift are full of caustic
electrolyte
and are fully charged. Observe caution when working near them.
18. Nasmyth Platforms
- When working on the Nasmyth platforms carefully
handle and store
equipment
and tools to prevent them from falling. Be aware of others working or
walking
under these platforms.
- Nasmyth cranes shall be parked in the
position which will
not
interfere
with the movement of the antenna.
19. Danger Zone Around Carousel Steps
The swept area marked with yellow lines, where the steps move
as
the
carousel rotates, is to be kept clear at all times.
20. Pre-observing Checks
Before observing starts, the TSS shall make a check as far as
is
reasonable, that no work carried out during the day has inadvertently
created
or left behind hazards such as tools in the path of moving parts of the
building or antenna. Particular care shall be taken to check the
left-hand
Nasmyth platform because it is above the usual walking routes.
21. Emergency Roof and Door Shutter Winch System
In the event of a drive motor failure, closure of the roof
and
door
shutter can be done using the emergency roof and door shutter winch
systems.
Only authorised personnel may operate these winch systems. Under no
circumstances shall any attempt be made to close the door shutters
before the roof
shutters
are completely closed and the manual roof locking pins are in place.
Drive
brakes must be released before using the winch systems.
22. Vacuum Windows on Instruments
Certain vacuum windows are very thin and easily
perforated.
To avoid vacuum implosion, the following precautions are JAC policy:
- Affix the window protective cover when
working near it with
sharp tools
such as screwdrivers.
- Do not use a strong heat gun to defrost
the windows.
Consult with
the instrument engineer or scientist if the window is damp or frosted.
E. UKIRT SAFETY
1. Responsibility for safety of personnel at UKIRT
- When the TSS is present, they are responsible
for the safety of
all
visiting
and support astronomers and for co-ordinating any activity at the
telescope.
- Therefore, anyone arriving at the
telescope when a TSS is
present, must
report to them to discuss their plans.
- All staff arriving at the telescope must
sign-in in the log
book
in the
control room, and sign out on leaving.
- Any work done on the telescope when the
TSS is not present
must
be recorded
in the telescope log so that the incoming TSS may familiarise
themselves
with what has been done. If convenient , staff finishing such work
should
meet with the TSS at Hale Pohaku to brief them.
- No visitor shall be allowed to work in a
JAC summit
facility
without an
officially assigned staff member who is responsible for his or her
safety
and training. The responsible staff member for each such person
shall
be listed on the engineering daywork schedule.
- Work rules when a TSS is not present are
covered in section
C2 of this chapter.
2. Ice and Snow
Condition -
Procedures
The designated snow-crew leader shall be chosen from the list
in Addendum
1. The clearing of ice and snow is potentially very hazardous and
the
snow-crew leader must pay close attention to procedures in sections 3,
5, and 6 below.
There are a number of actions to be conducted on arrival at
UKIRT
following
a snow/ice storm:
- All exit doors must be cleared of snow and ice before
occupying the building.
-
Park away from the building. Use the dome
extension door to
access
UKIRT.
Clear snow/ice adjacent to extension doors.
-
Turn on concrete pad heaters to help
snow/ice removal.
- Inspect dome exterior (shutter, dome
brush seals, flat roof
area
adjacent
to the dome) for snow/ice accumulation which may impede rotation or
opening
of shutter. This inspection must be conducted by no less than two
people
and from a safe distance to avoid snow/ice fall hazard. Snow/ice
clearing shall not be done if there is a significant overhead snow/ice
hazard.
If there is no significant overhead snow/ice hazard, clearing can be
done
- hard hats must be worn. Allow the sun to melt off the snow/ice from
dome
and clear flat roof area adjacent to dome. Once the dome brush seals
are
free rotate dome to use the sun to melt off the other side of the dome
and shutters.
Note:
When doing the above, staff should be aware of the snow/ice fall hazard
to tourist/public. Staff shall position someone outside with a two-way
radio to ensure that the area is clear before removing any
snow/ice and rotating the dome.
- Inspect dome interior and remove any
accumulation of
snow/ice/water which
might cause a person to slip and fall.
- After the sun has done its work, test
shutter and
windblinds.
Clap shutter
at first to remove remaining snow/ice. Operate windblinds and watch for
any remaining snow/ice.
Note:
When doing the above, staff
should be aware of the snow/ice fall hazard to tourist/public. Staff
shall position someone outside with a two-way radio to ensure that the
area is clear before clapping the shutters.
3. Ice Falling from
Dome.
- During icy periods do not walk next to the
UKIRT building, ice
falling
can injure or kill.
- Park vehicles away from the building to
prevent vehicle
damage
from falling
ice.
- Enter UKIRT using the dome extension
doors.
- Deliveries can be made through the dome
extension roll-up
door
only if
there is no ice fall danger.
- Staff should warn visitors/tourists that
wander too close
to the
building
about the ice fall danger.
4. Post Earthquake
Checklist
Earthquake response should follow
the instructions in Chapter 2, Section E
in the first instance. Once it has been deemed safe and the Site
Safety Advisor has authorised recovery, the following checklist shall
be completed before starting operations:
- If earthquake
is felt, hit the emergency stop.
-
Visual Check of Dome
- General
- If there is any sign of damage to the dome,
immediately
contact the
Site
Safety Advisor or the Designated Official. Such damage will only arise
from a very large earthquake. It may be the only sign of much wider
damage
to the structure and under no circumstance shall the telescope or the
dome be moved.
- Dome
- Check the dome track for obstructions or
cracks in the
concrete support
structure.
- Check for cracks in the dome floor.
- Check for damaged or disturbed equipment
- Dome Shutter
- Check shutter for obstructions, damage,
misalignment or loose
drive
cables
and chains.
- Downstairs Offices, Plant Room, Coude Room,
Dome Extension and
Instrument
Prep Room
- Check for any damaged or disturbed equipment
- Check all utilities for possible damage
- Vestibule
- Check for any damage to the removable
vestibule wall and roof.
- Check cryogenic dewars for damage.
- Visual Check of
Telescope
- If there is any sign of damage to the
telescope immediately
contact the
Site Safety Advisor or the Designated Official. Such damage will only
arise
from a very large earthquake. It may be the only sign of much wider
damage
to the structure and under no circumstance shall the telescope be
moved.
- Check for damage to shear pins.
- Check primary mirror for cracks.
- Check for leaks in mirror support air
system.
- Check for damage to instruments.
- Check for damage to closed cycle helium
lines
- Check for damage to vacuum lines.
- Check for damage to mirror cooling lines
- Note: if the Shear pins are broken then the
JCMT TSS shall be
notified
to check for damage at the JCMT.
5. High Wind
Conditions
- The TSS/WL may
decide to stay in
higher
winds but shall in any case evacuate the telescope at summit wind
speeds of 70
mph
(steady) or 80 mph (gusting), unless there are compelling reasons not
to
do so. The situation shall then be monitored from HP.
- In either case, the TSS/WL shall exercise
their judgement
as to
which
weather station to use and as to the precise time at which to abandon,
taking into account other factors such as precipitation, wind
direction,
weather forecasts and the level of experience of drivers.
- When the wind speed exceeds 45 mph
(steady) or 50 mph
(gusting)
the dome
shutters shall be closed.
6. Access to the
Dome
Exterior/Shutter/Dome
Extension Roof
- The dome exterior/shutter/dome extension roof
is a hazardous
area. When there is
ice/snowfall
danger or high winds, over 40 mph, access to the dome
exterior/shutter/dome extension roof
is prohibited.
- It is the responsibility of the Work
Leader to ensure staff
safety when
working on the dome exterior/shutter/dome extension roof. Hazards on
the roof include
falling,
snow blindness and dangers associated with moving parts of the dome and
shutter. If you do go onto the dome exterior/shutter/dome extension
roof, you must follow
the
safety procedures below:
- The dome drive and shutter must be locked-out
(see Chapter 13, Appendix 4)
- There must be two staff present. The
second person should
be
outside and
be in direct contact with the person on the dome extension/shutter.
- Full-body harness and the ladder fall
protection system
must be
used.
- Inspect all safety equipment before use.
7. Telescope
Pre-observing Checks
Before observing starts, the TSS
shall make a check as far as
is
reasonable, that no work carried out during the day has inadvertently
created
or left behind hazards such as tools in the path of moving parts of the
dome and telescope.
This shall include
checking the observation floor for any
obstructions which may foul
telescope,
e.g. ladders, boxes, or equipment.
8. Known Fire Hazards at UKIRT
There is insulation between the inner and outer dome skins
and on
the outside of the walls, which should be treated as having fire hazard
properties. Staff
undertaking
any work which involves sources of heat near the dome or the outer
walls
of UKIRT shall first perform a risk assessment taking particular care
over the possibility of fire in the insulation.
9. Access to
the dome
area
during the night.
Do not go into the dome during an observing run without
clearance
from the TSS.
10. South column
platform.
There are no restrictions on access to the south column
platform
except
that visitors must be supervised by a staff member. Visitors and staff
shall keep away from the drives and other moving parts of the dome,
especially
if the dome is to be rotated. A yellow line in this area marks the safe
zones.
11. Access to telescope structure
Access to the telescope structure for servicing or
maintenance
will
require the power to be locked out - see Chapter
13, appendix 4. The structure is a hazardous area and nobody shall
go onto the structure unless there are good operational reasons for
doing
so. If access to the west side of the yoke is required, perform a risk
assessment.
This procedure allows access onto the telescope structure but
no
more
than four people are allowed on the structure unless the telescope is
tethered.
12. Access to the
top of the
mirror
covers
a. Policy/Purpose
This Fall Protection Plan
addresses the
use of other than
conventional
fall protection when doing work that requires access to the top
of
the mirror covers. The area of concern is the unprotected side of the
mirror
covers.
The purpose of this plan is to supplement our safety policy
by providing standards specifically designed to cover fall protection
on
this job and to ensure that each employee is trained and made aware of
the safety provisions which are to be implemented by this plan prior to
the start of the specified job.
b. Responsibilities
i. Site Safety Advisor
- Conducts routine and periodic inspections
of this operation.
- Enforces the safety policy and procedures
of this plan.
- Implements this plan.
- Approves any changes to this plan.
- Updates this plan as appropriate.
ii. Safety Monitor
- Shall warn the employee when it appears
that the employee is
unaware of
a fall hazard or is acting in an unsafe manner.
- Enforces the safety policy and procedures
of this plan.
- Shall monitor the area within visual
sighting distance and
with a clear
view of both the working surface and staff working there.
- Shall be close enough to communicate orally
with the employee.
- Shall not have other responsibilities,
which could take the
monitor’s
attention
from the monitoring function.
- Shall have a copy of this fall protection
plan with all
approved changes
at the job site.
iii. Employee
- To understand and follow the procedures of
this plan
- Bring to the attention of the Site Safety
Advisor any unsafe
or
hazardous
conditions or acts that may cause injury to either themselves or
any
other employee.
c. Other Fall Protection Measures Considered for this Job
The following is a list and explanation of other fall
protection
measures
available and an explanation of limitations for use on this particular
job.
i. Personal
Fall
Arrest
Systems
- In this particular job, personal fall
arrest systems
requiring full
body
harness systems, lifelines and lanyards will not reduce possible
hazards
to the employee and will create offsetting hazards to the employee and
mirror during their usage.
- The nature of such work normally
exposes the employee to
the
fall hazard
for a short period of time. Installation of fall protection systems for
a short duration is not feasible because it exposes the installers of
the
system to the same fall hazard, but for a longer period of time.
- It is necessary that the employee be
able to move freely
without encumbrance
in order to measure the section of primary mirror required for the test.
ii. Safety Net Systems
- To install safety nets around the mirror
covers poses rigging
attachment
problems.
- The nature of such work normally
exposes the employee to
the
fall hazard
for a short period of time. Installation of safety nets for a short
duration
is not feasible because it exposes the installers of the system to the
same fall hazard, but for a longer period of time.
iii. Guardrail Systems
- Guardrail systems including toe boards
cannot be used in this
location.
iv. Other Fall Protection Measures
Considered for this Job
- Scaffolds are not used because the employee
would not be able
to reach
all the work area from the scaffold. The employees erecting and
dismantling
the scaffolding would be exposed to fall hazards for a greater length
of
time than they would by merely working on the mirror covers.
- Ladders are not used because the
employee would not be able
to reach all
the work area with the ladder.
d. Designated and Trained Employees
Personnel who are
required to perform work on the UKIRT mirror covers shall be trained on
the following procedures and to act as Safety Monitor. On occasion when
the
mirror
covers need to be accessed for WFCAM valve operation the TSS may train
the
observer to act as the Safety Monitor.
e. Procedures
A conference shall take
place
prior
to starting this job involving all staff that will be working on the
mirror
covers, the Safety Monitor, and the Work Leader. The Safety Monitor
shall
conduct the conference, and procedures pertinent to this job shall be
thoroughly
discussed and safety practices to be used throughout the project shall
be
specified. Further, all personnel shall be informed that the controlled
access zones are off limits to all personnel other than those
designated
and trained for the job.
EXCEPTION:
In the event where the TSS needs to access the
mirror covers for
WFCAM valve operation the TSS shall conduct the conference.
In the event an employee falls, or some other related, serious
incident
occurs, (e.g.. near miss) the JAC Accident Investigation Committee
shall
investigate the circumstances of the fall or other incident to
determine
if the fall protection plan needs to be changed and shall implement
those
changes to prevent similar types of fall or incidents.
13. Cranking the telescope out of limits
The full procedures for doing this are to be found on the
telescope
trouble-shooting web pages; the only safety-related point is that for
cranking
out of the south limit a short step ladder shall be used to access the
cranking station rather than gaining access by leaning over the edge of
the vestibule roof. This requires the telescope to be tilted towards
the
East.
14. Dome catwalk
restraint
system
For any access to the catwalk you shall follow the lockout
procedures
in Chapter 13, Appendix 4 G; this
normally
requires that you lockout the dome drive power using the castell key
system.
The dome catwalk restraint system is intended to prevent falls from the
catwalk. Because of the nature of the facility, it not possible to
provide
a hand rail. The system consists of a rail fixed to the dome, equipped
with travelling trolleys to which a tether may be attached.
Use a harness and a short tether and attach the tether to one
of the
rings at the front of the harness or at either side at waist level.
Access to parts of the catwalk where there is no restraint
rail.
- Provided that the relevant section is above the
vestibule roof,
access
is allowed without additional precautions.
- In other locations access is permitted without
additional
precautions
but
only over the control room or instrument prep room areas and only if
the
member of staff is satisfied that there is no risk.
- Access to parts of the catwalk where there is
no restraint rail
is
PROHIBITED
when the relevant sections are above the dome floor, because of the
risk
of vertigo. Should such access be unavoidable then a risk assessment
must
be carried out which will consider provision of additional fall
protection.
15. DVS (Dome Ventilation System) Manual
Operation
For any access to the DVS follow the lockout prcedures
in Chapter 13 Appendix
4 H.
- Each Weather Tight Enclosure (WTE) has a local control
station
with a
HAND/OFF/AUTO
switch which operates as follows. Note that this switch cannot be used
to lock out the WTE for maintenance or servicing as it is in the
control
circuit and is not an acceptable energy isolating device.
- The HAND position enables the open/close
pushbuttons.
- The AUTO position enables the PLC automated
control.
- The OFF position disables both the pushbutton
and PLC control.
- When using the chains to open or close a WTE, the switch
shall
be set
to the OFF position (not the HAND position which allows local control)
to prevent unexpected movement of the door.
- Under no circumstances shall one use their hands to free a
jammed WTE
as it may contain stored energy which could cause it to suddenly run
down
the tracks.
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